Magnetic Levitation ORC Generator Set
Revolutionizing industrial heat recovery with oil-free maglev technology, converting waste heat into clean power with maximum efficiency and zero friction.
The Maglev ORC (Organic Rankine Cycle) Waste Heat Recovery Generator is a high-efficiency energy recovery system designed to capture low-grade waste heat (such as hot water, steam, or flue gas) from industrial processes and convert it into clean electricity. Utilizing state-of-the-art magnetic levitation centrifugal turbine expansion technology, the system eliminates friction losses inherent in traditional mechanical bearings, ensuring completely oil-free operation.
Features and Benefits
- Maglev & Frictionless: Eliminates mechanical wear, resulting in a service life exceeding 20 years.
- High-speed turbine direct drive: delivering 100% transmission efficiency, the overall unit efficiency is improved by over 30% compared to traditional screw-type compressors.
- Oil-free and friction-free operation: Prevents heat exchanger fouling and oil contamination, maintaining long-term heat exchange efficiency and eliminating costly maintenance expenses.
- Organic Fluid Cycle: Enables the efficient recovery of low-grade heat sources.
- Variable Frequency Technology and Intelligent Sensing Algorithms: Ensures uninterrupted, high-efficiency power generation and enables unattended operation.
Core Technologies
- Oil-free;
- Frictionless;
- Low vibration;
- Silent operation;
- Long service life.
- Direct drive with high transmission efficiency;
- High speed, high power density, and compact size;
- Design efficiency > 98%;
- Stepless speed control.
- Efficiency > 83%;
- High single-stage compression ratio;
- Wide high-efficiency operating range.
- Integrates main control, magnetic bearings, and variable frequency drive;
- "Three-in-One" integrated control design;
- Automatically identifies and optimizes the best operating point;
- Unattended operation and remote monitoring capabilities.
Working Principle
The system operates on the Organic Rankine Cycle (ORC). A low-boiling-point working fluid absorbs waste heat in a heat exchanger and vaporizes, driving the high-speed maglev turbine expander to generate power. After performing work, the fluid is condensed back into a liquid state and pumped back to the heat exchanger to begin the cycle again.
Model Parameters
| Model | YR100 | YR200 | YR300 | YR400 | YR1000 |
| Power Generation (kW) | 100 | 200 | 300 | 400 | 1000 |
| Thermal Efficiency | 13% | ||||
| Heat Recovery Range (°C) | 100-250℃ | ||||
| Output Format | 380V-3P-50Hz | ||||
| Working Medium (Refrigerant) | R245fa | ||||
| Cooling Type | Water Cooling | ||||
| Operating Noise | <85dB | ||||
Economic Benefit Calculation (Case Study: YR1000)
| Project Item | Specifications / Indicators |
| Model | YR1000 |
| Gross Power Generation (kW) | 1000 |
| Net Power Generation (kW) | 800 |
| Annual Operating Hours (h) | 8000 |
| Electricity Price (USD/kWh) | 0.15 |
| Annual Power Generation (kWh) | 6,400,000 |
| Annual Power Generation Revenue (USD) | 960,000 |
| Annual Carbon Emission Reduction (Tons) | 1740.8 |
| Annual Carbon Reduction Revenue (USD) | 13,050 |
| Total Annual Revenue (USD) | 973,050 |
| Total Revenue over 5 Years (USD) | 4,865,250 |
| Total Revenue over 10 Years (USD) | 9,730,500 |
